The function of the film slitting machine can really greatly improve the efficiency of film processing! Here are its core benefits and use cases to help you quickly understand why it streamlines the process:
First, the core function of making slitting simple
1. High-precision automatic deviation correction system
◦ Detect the edge of the film by photoelectric and ultrasonic, adjust the position in real time, and avoid slitting skew (especially for ultra-thin/high permeability films).
◦ Effect: The yield rate is increased by more than 30%, and manual intervention is reduced.
2. Intelligent tension control
◦ Magnetic particle brake or servo motor dynamically adjusts the tension to adapt to different materials (PE/PP/PET, etc.) to prevent tensile deformation or wrinkles.
◦ Example: When slitting a 5μm lithium battery separator, the tension fluctuation can be controlled within ±0.5N.
3. Multi-tool combination technology
◦ Modular design of round knife, razor or air knife, support direct cutting, chasing cutting and other modes, and increase the switching speed by 50% (such as rapid adaptation from 8μm optical film to 300μm packaging film).
4. In-line defect detection (optional)
◦ Integrated CCD camera, real-time marking of defects and linkage slitting, to avoid waste flow downstream.
Second, typical application scenarios
• New energy field:
The accuracy of pole piece slitting (copper and aluminum foil) is ±0.1mm, and the burr ≤ 3μm; Diaphragm slitting dust-free design.
• Packaging industry:
High-speed slitting (600m/min) BOPP film, automatic winding neat and no bubbles.
• Electronic Materials:
OCA optical adhesive slitting has no glue transfer, and the edge cleanliness reaches the industrial standard.
Third, the operation is simplified design
• Preset process library: store the parameters of different materials (tension, speed, tool pitch), and call it with one click.
• Touch screen + HMI interface: visual adjustment, support remote diagnosis (reduce downtime by 70%).
• Quick tool change structure: some models can complete the tool set replacement within 5 minutes.
Fourth, the selection of suggestions
If you're on a budget, you can focus on:
• Domestic models are cost-effective and suitable for conventional membranes;
• Imported equipment is suitable for high precision needs, but the price may be doubled.
If you need more specific parameter comparison or industry solutions, you can tell me your material type and capacity requirements to help you analyze further!